The unit was carefully designed and manufactured to provide excellent performance if properly operated and maintained. Read this manual. This is a safety, operation and general maintenance manual which does not attempt to cover major repairs.
This manual is considered a permanent part of the unit and it must stay with the unit if it is resold. Page 3: Table Of Contents Customer Service and Technical Service If you have questions or problems with the unit, contact your authorized dealer or call or write the factory. Replacement Parts Factory specified replacement parts are available from either your authorized dealer Page 5 3.
Before starting the engine, check the tightness of all screws, nuts, bolts, and other fasteners. Replace or clean any damaged or unreadable safety and operating labels. Wear adequate winter outer garments when operating the unit. Wear footwear that will improve footing on slippery surfaces. Page 6 Section 1: Safety Before inspecting the unit or making any adjustments, or if the unit jams or becomes clogged, shut the engine off immediately and allow all moving parts to come to a stop.
Disconnect the spark plug wire from the spark plug and secure the wire away from the spark plug. Page 7: Safety Decals 5. Allow the engine to cool before storing in any enclosure. Store gasoline in a cool, well- ventilated area, safely away from any spark- or flame-producing equipment. Store gasoline only in an approved gasoline storage container, safely out of the reach of children. Contact the factory or your local authorized dealer if you have any questions or problems. Inspect Unit Inspect the unit and shipping crate for damage immediately after delivery.
Contact the carrier trucking company if you find or suspect damage. Install Handlebars 1. Cut the plastic cable ties securing the handlebar ends to the chassis and remove the handlebars. Remove the protective wrapping on the handlebars. Page 10 Section 2: Assembly F. Install Discharge Chute 1.
Remove the cardboard packing shield from the discharge chute mount opening. Loosen do not remove the left and right side sets of plastic shims G, Fig.
Rotate the chute control crank Z, Fig. The deflector chute should turn freely. Adjust the worm gear assembly bracket L, Fig. Attach Auger Drive Control Rod 1. Page 12 Section 2: Assembly I. Attach Wheel Drive Control Rod 1. Remove the plastic cable tie that secures the wheel drive control rod AE, Fig.
Hook the spring AG, Fig. Page 13 K. Wiring Harness Installation 1. Remove the plastic cable tie that secures the wiring harness to the right handlebar. Route the wiring harness to the inside of the right handlebar and over to the right side of the engine. A, Fig. When this lever is down against the handlebar and the engine is running, the wheels will rotate. Page 15 H, Fig. Check the unit for any loose or missing hardware. Tighten or replace as needed.
Check inside the auger housing and the discharge chute and remove any debris. Move the unit outside to a well-ventilated, level area. Move the gearshift lever B, Fig. For quick reference, record these numbers in the spaces below. Left and right sides of the unit are determined from the operator position, facing the direction of forward travel. If you have questions or problems with the unit, contact your authorized dealer or.
Factory specified replacement parts are available from either your authorized dealer or directly from the. For engine service or repair, contact your nearest authorized engine dealer. To locate your nearest. Any unauthorized work performed on the engine during the warranty period may void the warranty.
For complete details on the engine warranty, refer to the engine owner manual. Safety Decals Install Handlebars Attach Auger Drive Control Rod Pre-Operation Checklist Starting the Engine Stopping the Engine Shifting Gears Wheel Drive Shear Bolts Auger Drive Slip Differential Gear Shift Rod Drive Disk Clearance Brake Arm Adjustment Off-Season Storage Troubleshooting Chart Maintenance Schedule Wiring Diagram Under California law, and under the laws of several other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest, brush, hay, grain, or grass covered.
The engine on the unit is an internal combustion engine which burns gasoline, a hydrocarbon fuel, and must be equipped with a spark arrester muffler in continuous effective working order. The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material.
Contact your local fire marshal or forest service for specific information about which regulations apply in your area. Be completely familiar with the controls and the proper use of the unit. A replacement manual is available by contacting the factory. Never allow children or untrained adults to use the unit. Keep the area of operation clear of all people, particularly small children and pets.
Keep bystanders at least 25 feet away from the area of operation. Familiarize yourself with all of the safety and operating decals on the unit and on any attachments or accessories. Do not run the engine in an enclosed area. Engine exhaust contains carbon monoxide gas, a deadly poison that is odorless, colorless, and tasteless.
Do not operate the unit near buildings, windows, or air conditioners. Keep hands or any other part of the body or clothing away from the inside of the auger housing, discharge opening, or moving parts. Before inspecting, servicing or adjusting any part of the unit, shut the. Secure the wire away from the spark plug. Do not operate the unit if you are under the influence of alcohol, medication, or when tired or ill. Wear approved safety glasses or eye shields and hearing protection when operating the unit.
The operation of any powered machine can result in foreign objects being thrown by highspeed rotating parts. Do not wear loose-fitting clothing, such as scarves, which could be caught by moving parts. Tie up or restrain long hair. Before starting the engine, check the tightness of all screws, nuts, bolts, and other fasteners.
Replace or clean any damaged or unreadable safety and operating labels. Wear adequate winter outer garments when operating the unit. Wear footwear that will improve footing on slippery surfaces.
Exercise caution to avoid slipping or falling, especially when operating in reverse. Use extra care when handling gasoline and other fuels. Gasoline and its vapors are highly flammable and explosive.
To help prevent a fire or explosion:. Store gasoline only in an approved gasoline storage container, safely out of the reach of children. Never remove the fuel fill cap on the fuel tank, or add fuel while the engine is running or hot. Keep matches, smoking materials, open flames, and sparks away from the fuel tank and gasoline storage container.
Fill the fuel tank outdoors and with extreme care. Never fill the fuel tank indoors. Replace the fuel fill cap on the fuel tank, the cap on the gasoline storage container, and clean up fuel spills before starting the engine. Do not store the unit or the gasoline storage container where there is a danger of an open flame or spark, or where ignition sources are present such as hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.
For units equipped with the electricstart kit:. Only use a 3-pronged, UL rated and approved, outdoor use electrical cord.
Only plug into a properly grounded, 3-pronged outlet. Do not use any adapters on the cord. Inspect the electrical cord for damage before use. If it is damaged, do not use it. Stand on dry ground when handling the electrical cord. Do not handle the electrical cord with wet hands or wet gloves. Do not use the electric starter if it is raining. Connect the cord to the electric starter first, and then plug the cord into a properly grounded outlet this lessens the chances of sparks from occurring near the engine.
Do not abuse the electrical cord. Do not pull the unit by the cord. Do not pull the cord to disconnect it from the outlet. Keep the cord away from sharp edges, oil, and excessive heat. Adjust the skid shoes and scraper blade so the auger housing clears gravel or crushed rock surfaces.
The operator of the unit is responsible for the safety of all persons in the operating zone of the unit. Before starting the unit, disconnect the spark plug wire and check the auger and discharge chute to make sure they are free of ice.
Check the engine oil level. Reconnect the spark plug wire before starting the engine. Disengage all clutches and shift into neutral before starting the engine. Let the unit adjust to outdoor temperature before use. Check the operation of the controls before using the unit. Do not operate the unit unless all controls are operating properly. Never carry passengers on the unit. They could fall off and be seriously injured, or they could interfere with safe operation. Keep hands, other body parts, and clothing away from any moving or rotating parts.
Keep clear of the intake and discharge openings at all times. Before starting the engine, inspect the area where the unit is to be used and remove all sleds, boards, doormats, metal, bottles, cans, or other debris. Keep children out of the area of operation and under the watchful eye of an adult not operating the unit. Never assume that children will remain where you last saw them. If the unit makes an unusual noise or vibration, immediately shut the engine off, wait for all moving parts to stop, disconnect the spark plug wire from the spark plug and perform the following steps:.
Replace or repair any damaged parts. Check for and tighten any loose parts. Before inspecting the unit or making any adjustments, or if the unit jams or becomes clogged, shut the engine off immediately and allow all moving parts to come to a stop.
Disconnect the spark plug wire from the spark plug and secure the wire away from the spark plug. Use only a wooden stick at least 3 feet long to clear away any blockage. Keep all guards, covers, shields and safety devices in place and in good working condition.
Do not attempt to defeat the purpose of any safety device. Exercise extreme caution on slopes. Do not attempt to clear steep slopes.
Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Always observe the terrain. Watch for and avoid obstacles. Stay away from holes, ditches, soft or steep embankments and other potentially dangerous terrain. Deep snow can hide obstacles and drop-offs.
Do not use the unit near drop-offs, ditches, or embankments. If a wheel goes over an edge, or if an edge caves in, the unit could overturn. Do not operate the unit at high transport speeds on slippery surfaces.
Wet surfaces reduce traction and stability. Look behind and use care when operating the unit in reverse. If you have to pull the unit backward, disengage the auger and wheel drives. Always check behind you for hazards. Be extremely careful when using the unit near blind corners, shrubs, trees, and other objects that may obscure vision.
Be extremely careful when operating near or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic. Remove any hearing protection and watch for traffic when operating near, or when crossing roadways. Do not leave the unit unattended with the engine running. Stop the engine, let all moving parts come to a stop, and disconnect the spark plug wire from the spark plug before leaving the unit.
Use only attachments and accessories that are approved for use with the unit. Contact the factory customer service department, at the address and phone number on page 3, if you are not sure about the use of any attachment or accessory.
Operate the unit only in daylight or in good artificial light. Do not tamper with the engine governor settings. The governor controls the maximum safe engine operating speed and protects the engine and moving parts from damage.
Contact your local engine dealer for service if a problem exists. Shut off the engine, disconnect the spark plug wire and secure the wire away from the spark plug, before transporting the unit in a vehicle. Do not touch the muffler or other engine parts which may be hot from operation.
Wait for parts to cool completely before inspecting, cleaning, or repairing the unit. Never operate the unit near buildings, glass enclosures, automobiles, window wells, drop-offs, etc. Keep children and pets away. Never direct discharge at persons, animals, vehicles or buildings.
Never allow anyone in front of the unit when the engine is running. Disengage the auger drive when the unit is being transported or is not in use.
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